Product Description
The specially made Refractory CCM Mortar is created to work in highly-tempered and aggressive conditions, durably keeping up the efficiency of continuous casting machines. We ensure that our refractory product is manufactured from above-standard materials and has inherent high thermal stability and, therefore, enhanced adhesion, which improves the life and functionality of refractory linings. Our Refractory CCM Mortar is made out of essential ingredients necessary for industrial environments and it is preferred by manufacturers from all over the world because it does not have any flaws in its quality.
Product details:
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Packaging Size
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IN 25 KG BAG
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Application
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CONTINUOUS CASTING MACHINE
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Mortar Grade
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CCM MORTAR
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Superior High-Temperature ResistanceRefractory CCM Mortar is formulated to endure operating temperatures up to 1700C, protecting furnace linings and refractory assemblies from thermal stress. Its fine powdered composition and strong ceramic bond ensure stability and reliability even in the most rigorous heat conditions found in steel and cement plants.
Versatility Across Industrial ApplicationsThis mortar is suitable for joining refractories in steel, cement, ceramics, and various other high-temperature industries. Its adaptability in forming robust bonds between bricks or refractory elements ensures increased durability of structures exposed to severe thermal cycles and mechanical stress.
Optimized Setting and Strength CharacteristicsRefractory CCM Mortar offers an initial setting in 2-4 hours and final curing within 6-8 hours, facilitating efficient installation schedules. After setting, it achieves high compressive strength (70110 MPa) and excellent cold crushing strength, ensuring long-lasting performance of refractory constructions.
FAQs of Refractory CCM Mortar:
Q: How should Refractory CCM Mortar be mixed for optimal results?
A: Mix the powder with clean water using a ratio of 2.5:1 to 3:1 by weight (powder to water) to achieve a uniform, lump-free paste. Ensure mixing is thorough to activate the hydraulic and ceramic bonds for maximum performance.
Q: What benefits does this mortar offer for high-temperature industrial settings?
A: Refractory CCM Mortar provides high compressive strength, excellent dimensional stability, and low thermal conductivity, ensuring robust bonding of refractory units and enduring performance in environments up to 1700C.
Q: When is the best time to use Refractory CCM Mortar after preparation?
A: Apply the mixed mortar promptly, as the initial setting time is between 2-4 hours. This ensures effective bonding and prevents premature hardening before application.
Q: Where can this mortar be effectively used?
A: It is ideal for joining and repairing refractory bricks and shapes in steel plants, cement kilns, ceramic furnaces, and other high-temperature process industries across industrial construction and manufacturing sectors.
Q: What is the shelf life and proper storage method for this product?
A: The mortar remains effective for 6 to 9 months when kept in sealed packaging. Store in a cool, dry place away from moisture to maintain its chemistry and performance.
Q: How does one ensure the best bonding and longevity in refractory applications?
A: Ensure both surfaces to be joined are clean and slightly dampened before applying the mortar. Follow the recommended mixing ratio for a smooth application, and cure as per standard refractory installation guidelines for maximum lifetime and strength.